PCB Box Build Assembly
Professional Box Build & Full System Integration
At PW Circuits, we extend our expertise beyond the circuit board to provide comprehensive Box Build and Full System Integration services. By managing the final assembly of your product in our Leicester facility, we offer a seamless transition from a bare PCB to a fully housed, tested, and retail-ready electronic device.
Complete Electromechanical Assembly
Our box build services encompass every stage of the final assembly process. We integrate your PCBAs into custom or off-the-shelf enclosures, ensuring every component fits perfectly and functions as intended.
- Enclosure Assembly: We install your boards into plastic, metal, or composite housings with precision. Our team manages all mechanical fixings, including brackets, standoffs, and specialized hardware.
- Intricate Wiring & Harnesses: We utilize our in-house wire and cable forming capabilities to create organized looms. We apply methods like lacing, wire twisting, and spiral wrapping to ensure durable internal connections.
- Component Integration: Beyond the PCB, we integrate additional hardware such as power supplies, batteries, fans, and user interfaces like displays or switches.
- Thermal Management: We apply heat sinks and thermal interface materials carefully to protect your electronics from overheating during operation.
End-to-End Project Management
We simplify your supply chain by acting as your single manufacturing partner. This integrated approach reduces your logistical risks and overhead costs.
- Full Procurement: Our team can source all mechanical parts, fasteners, and enclosures based on your Bill of Materials (BOM), or we can assemble using your free-issue materials.
- Functional Testing: We don’t just assemble; we verify. We perform final functional tests on the completed unit to ensure it meets your performance specifications before it leaves our site.
- Flexible Volume: Whether you need a handful of complex prototypes or a small-to-medium production run, we tailor our process to suit your specific volume requirements.
Why Outsource Your PCB Box Build Assembly to PW Circuits?
Choosing a unified provider like PW Circuits ensures that the people who manufactured your PCB also understand how it fits into the final product. This deep technical knowledge allows us to identify and resolve potential mechanical issues early in the assembly phase.
As an ISO 9001:2015 and IPC-accredited manufacturer, we maintain strict quality standards throughout the entire assembly journey. We focus on delivering a high-quality finished product that is ready for immediate deployment or sale.
Start Your Full Build Today
Let us take the complexity out of your PCB Box Build Assembly. Contact our team to discuss your enclosure specifications and wiring requirements.
Visit our Assembly page or use our Online Quote Form to provide your project details and receive a comprehensive quotation.
A key reason for our continued success is being privately owned, allowing greater flexibility in our approach to the market place and clients. Being agile means we are able to stay at the forefront of technology. Following the markets has enabled the business to diversify, which has enriched our knowledge in delivering solutions to our clients.
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